Your Introduction to the Modern Welding Robot
More and more companies are investing in welding robots. This is due to the many advantages that they provide. This article will explore those advantages and offer new insights into welding robotics. Are you ready? Let’s get started.
What Does a Welding Robot Do?
Before we get into details about welding robots, let’s go over the average welding process. Welding involves two different materials getting fused together. This can happen due to a variety of factors. Cooling. Heating. Intermixing. And more. A filler is then formed to guarantee that the materials get joined together.
Some companies specialize in arc welding. Others focus on spot welding. Either way, welding robots can speed up the processes. They can boost the project's duration and quality. Both of which will also boost an organization’s ROI over time. Robot welders are also more consistent than humans. Their techniques and processes are 100% the same every day.
The 3 Main Advantages of Welding Robots
Welding robots provide many advantages for diverse companies. Below are the most common ones. You might realize new concepts about robotic automation while reading.
1) Welding robots save companies a lot of time.
Like they save companies money, welding robots also save time. In fact, they have a welding industry reputation for getting jobs done fast. Even outdated welding robots can complete every project or task with haste. In fact, old welding robots also make fewer mistakes than manual welders.
Human laborers ask for vacations, sick days, breaks, and more. Welding robots never do. They work 24/7, 365 days per year. That’s one of the reasons why robots boost their companies’ production capabilities. In the long run, this leads to more cash in each business owner’s pocket. In fact...
2) Welding robots reduce costs.
Welding was more of an expensive process before welding robots got introduced. There are three factors that make manual welding such an expensive process:
- -workers need to take their time
- -workers must have a high level of skill
- -workers have to focus and concentrate on each task
- -the work can sometimes be very dangerous
Consider the last point. Welding robots, of course, have no fear when it comes to dangerous tasks. Sparks do not scare them. Fumes do not bother them. And heat does not affect them. The lack of recognition when it comes to danger works to the advantage of all companies.
Robots work faster than humans since they don't need to process danger. This leads to huge cost-savings for companies. Production gets increased. And risks get reduced. Not to mention, companies do not have to spend as much money on insurance. Plus, the number of accidents gets reduced.
3) Welding robots help companies conserve materials.
Human welders make more mistakes than welding robots. This leads to companies having to spend more on resources like power and wire. This is yet another example of how companies save money by way of welding robots. Since everything's regulated, the robot will do exactly what the operator needs it to do. There have been few instances where welding robots wasted an organization’s materials.
Welding robots also conserve energy. This is due to their consistent running capabilities. Those capabilities involve fewer start-ups. Not to mention, the robots’ welding always appears more consistent. These systems are so accurate that materials almost never get wasted. If you want your company to conserve material, you might want to invest in welding robots. You will see huge increases in the quality of your products.
Companies have different methods for adding welding robots to operations. Some see it as a gradual process. Others want to get the welding robots working at full capacity and as fast as possible. This signifies that there is no “right” way to add welding robots to an organization. The key is to do whatever you think is best for your company. It also might be ideal for you to invest in brand-new robots. This is a better option than used welding robots that are now considered outdated. Why does this matter? Brand new welding robots have more slender arms and can reach smaller objects.
Welding Robots Contribute to These 7 Important Processes
1) Welding robots excel at arc welding.
Welding robots have a reputation for being great arc welders. This is one of the most common forms of welding. It involves electric arcs generating a lot of heat. The arc can exceed 6,500 degrees Fahrenheit. Why is there so much heat? It's needed to melt metal. The molten metal forms together to create a connection after cooling takes place. Does your organization do projects featuring lots go conjoined metals? If so, a welding robot could contribute to the projects right away.
2) Many welding robots get used for resistance welding.
The modern welding robot's programmed with advanced resistance welding techniques. The bots are perfect for projects that need heat-treating. What is resistance welding? It involves an electrical current. That current forms a pool featuring molten metal.
The molten metal then travels between both bases of the original metal metal. This is how pieces of metal are often combined into a single unit. Welding robots excel at every step of this process. From initiating the electricity to stabilizing the metal pieces. Robots can also take care of this process faster than humans.
3) Welding robots take part in spot welding.
Welding robots can help your team whenever a material resists an electrical current. When this happens, the entire welding process has to come to a halt. This scenario often happens within automative industry organizations. This is when care parts get pieced together. Well, you do not have to despair any longer. Welding robots are able to connect the thinnest of metal sheets to any spot. This reduces a company’s issues with electrical currents.
4) TIG welding improves thanks to welding robots.
Welding robots are masters of precision. And precision's required when it comes to TIG welding. TIG welding is also known as “GTAW.” It stands for gas tungsten arc welding. This is when an electric arc travels. It moves from a metal base to a tungsten electrode. Welding robots ensure that the arc travel stays at high levels at all times.
5) Welding robots are the 21st century MIG welding champions.
The concept of the welding robot fits great when applied to MIG and GMAW welding. GMAW stands for gas metal arc welding. MIG stands for metal inert gas. It is a method that requires a great deal of deposition. And that is perfect for welding robots. The robot ensures that a wire moves to a hot tip. The robot then melts the wire on purpose. Next, the robot takes care of the molten metal. As the metal drips, the robot joins two bases together. What’s the end result of this robotic process? A close-to-perfect finished piece.
6) Laser welding is now a simple process thanks to welding robots.
Welding robots are accurate at all times. And that accuracy matters more than ever when it comes to laser welding. Sure, this form of welding features a high volume of parts. But the robots can take care of each part with care and precision. Thus, metal joining becomes a piece of cake thanks to robots that do laser welding. Whether your company creates medical items or jewelry, the quality improves with robots. Remember- the modern welding robot can handle the smallest of parts.
7) Welding robots are great at plasma welding.
Every welding robot is flexible. You can't even begin to quantify how much more flexible robots are, compared to humans. Well, the flexible nature of robots pays off when doing plasma welding. This is because the robot can change the speed of two major factors. The temperature and the speed of gas transporting through the nozzle. Robots can make advanced calculations that maintain both factors at all times.
Conclusion: Welding Robots Boost a Company's ROI and Success
Welding robots have led to the prosperity of organizations in many different markets. Many automotive/transportation companies that do welding have seen success in recent years. This is due to the boosted production that welding robots provide. Plus, the sector shows no signs of slowing down. Companies using welding robots will see major growth in the coming years. The compound annual growth rate for five years should be about 9%.
The key is to not sit back and wait. There has never been a better time to invest in welding robots than right now. And our organization can help you do so. Please give us a call right now to find out more information about welding robots. Our team of experts will assess your company’s needs. We will then put you in contact with the best quality robot manufacturers in the world. Our staff will not rest until your organization experiences great ROI. But you won't be thanking us for it. You'll be thanking your welding robots. Please continue to browse our website to find more information about the following:
- -welding robot prices
- -types of welding robots
- -robotic welding systems
- -welding robot arms
- -welding robot manufacturers
- -the FANUC welding robot
- -the ABB welding robot
- -the KUKA welding robot
